Automated pouring robot scooping molten aluminum for gravity casting
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Core Process

Aluminum Gravity Casting RFQ for A356/ZL114 Parts

Permanent-mold gravity casting with A356 and ZL114 alloys for housings, brackets, manifolds, and OEM RFQs that need tooling, CNC machining, leak-risk review, and inspection planning.

What gravity casting is best for

Gravity casting is often a strong fit for dense, structural, T6-friendly, and leak-test-sensitive aluminum parts where wall thickness runs 5-15 mm and porosity risk must be planned. Compared to high-pressure die casting, the cycle is slower, but the route can be better suited to thicker sections, heat treatment, machining stability, and inspection-led qualification. It is often reviewed for pump housings, valve bodies, structural brackets, and industrial equipment housings in automotive, EV drivetrain, and industrial OEM-style supply chains.

Quote decision gate

When gravity-casting research should become an RFQ

Gravity casting is usually worth a formal review once the buyer has a drawing, approximate volume, and one critical reason the route is being considered. Use the table below to turn a research question into quote inputs without making unsupported process or property promises.

Buyer signalCommercial riskAsk for these RFQ inputs
A356 / ZL114 housing with 5-15 mm wall sectionsWrong route can create tooling, heat-treatment, and machining assumptions that are hard to compare across suppliers.Wall-section range, envelope size, alloy target, annual volume, tooling status, and whether low-pressure casting should be compared.
Pump, valve, or fluid-path housing with leak or pressure concernUnit price is not comparable unless leak-test method, machined sealing faces, and acceptance records are named before quotation.Leak medium, pressure or hold time, acceptance criterion, machining datums, CMM needs, and X-ray or pressure-test record expectations.
T6 heat treatment, bearing seats, or structural validationA quote can look complete while hiding distortion, fixture, inspection, or sample-approval assumptions.Temper target, datum plan, bearing or sealing tolerances, FAI/PPAP scope if required, sample quantity, and destination/Incoterm.
Open gravity-casting RFQ path

RFQ package

What to attach for a gravity-casting quote

Use this package when the buyer is ready to move from process research to a quote-ready review. It keeps engineering, sourcing, and quality assumptions attached to the inquiry.

  • PDF drawing plus STEP model, with revision status and critical dimensions marked
  • Alloy route such as A356, ZL114, or supplier recommendation if the material is still open
  • Wall-section range, target part weight, annual forecast, first batch quantity, and project stage
  • Machining datums, bearing seats, sealing faces, threads, and surfaces that drive inspection risk
  • Heat-treatment target, leak or pressure test method, CMM scope, FAI/PPAP-style records if required, and destination/Incoterm
Upload gravity-casting drawings
1 – 20 kg
Part Weight Range
1.2 m × 0.5 m
Max Part Size
A356 / ZL114
Primary Alloys
T5 / T6 available
Heat Treatment
RFQ-based
Tooling Timing
CT6–CT8 (ISO 8062)
Tolerance
Ra 3.2–12.5 µm
Surface Finish
3.5 mm
Min Wall Thickness

Why Gravity Casting

6 Reasons Engineers Choose
Gravity Casting

💪

Mechanical-Property Planning

Gravity casting can support dense, T6-compatible A356 and ZL114 parts when gating, feeding, heat treatment, and inspection scope are planned around the drawing.

📐

Large Part Capability

Our process can review parts up to 1.2 m in maximum dimension, including intake-manifold style housings where mold design, handling, machining allowance, and inspection planning must be aligned before quotation.

📊

Process Monitoring

Operators track pour temperature, fill behavior, heat-treatment records, and inspection results so production assumptions can be reviewed against the RFQ and control plan.

💰

Cost-Effective Tooling

Gravity casting tooling is often a lower-investment route than high-pressure die casting tooling. Final tooling cost and timing are confirmed after part geometry and mold-complexity review.

🔥

T6 Heat Treatable

A356 and ZL114 gravity castings can be reviewed for T5 or T6 heat treatment when the drawing, wall section, mechanical targets, distortion risk, and validation method are defined.

Pressure-Risk Planning

Gravity casting can be reviewed for pump housings, valve bodies, and other leak-risk parts when the buyer defines leak-test method, pressure, hold time, and machining exposure.

Our Process

From Design to
Finished Part

01

Mold Design & Tooling

DFM review, gating system design, thermal analysis. Tooling fabricated from H13 tool steel.

02

Melt & Alloy Control

Oxford spectrometer verifies alloy composition before each pour. Degassing treatment for porosity control.

03

Automated Gravity Pour

Automated tilt-pour machines help maintain consistent fill speed and temperature, with cycle records reviewed against process assumptions.

04

Controlled Solidification

Cooling rates optimized per geometry. Directional solidification for critical sections.

05

Heat Treatment

In-house T5/T6 treatment. Temperature-controlled furnaces, quench tanks, aging ovens.

06

Machining & Finishing

CNC machining to final dimensions. Deburring, shot blasting, surface treatment as required.

07

Inspection & CMM

X-ray NDT, CMM dimensional check, mechanical property testing. Traceability aligned with IATF 16949 controls.

Part family suitability

Part familyAlloy fitWall (mm)Heat treatInspection priority
Pump housingsA356 / ZL1145–12T6Leak + CMM
Valve bodiesA356 / ZL1144–10T6Leak + dimensional
Brackets / structuralA3566–15T6Dimensional + UT
Industrial equipment housingsA356 / ZL1146–20T5/T6Dimensional
Reducer / gearbox housingsA3568–15T6Bearing-seat CMM

Gravity vs Low-Pressure vs HPDC

How to choose the right casting route for your program.

CriterionGravityLow-PressureHPDC
Wall thickness sweet-spot5–15 mm4–12 mm1–4 mm
Cycle timeMinutesMinutesSeconds
Gas-entrapment riskLower when controlledLow when process fitHigher without added controls
T6 friendlinessYesYesUsually no
Tooling costMediumMedium-highHigh
Best forStructural, leak-test-sensitiveHigh-density, sealingHigh-volume thin-wall

Read the full comparison guide →

Ready to Quote a Gravity Casting Part?

Send drawings, alloy target, annual volume, machining scope, and inspection requirements so engineering can assess process fit and RFQ assumptions.

Send Gravity Casting RFQ