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What We Do

Casting Capabilities

Four aluminum casting processes under one quality system. Part weight, geometry, and process fit are confirmed from your drawings.

A356ZL114ZL101ADC12

All processes · NQA-certified IATF 16949 quality system

Quick answer for buyers

Bohua supports gravity casting and high-pressure die casting with CNC machining coordination, inspection planning and export delivery from Ningbo. Two low-pressure machines are in trial production. Bohua does not offer sand casting. Send drawings, alloy, annual volume and machining scope for a project review.

Buyer facts

LocationNingbo, Zhejiang, China
Process fitGravity and die casting are reviewed against geometry, alloy, tooling and inspection requirements. Low-pressure casting is in trial production and needs project-specific validation; sand casting is outside Bohua scope.
Size reviewGravity castings up to Approximately 2 m, subject to drawing review; HPDC castings up to Approximately 0.5 m, subject to drawing review. Other routes are confirmed from drawing and handling requirements.
Quality evidenceBohua Casting operates under an NQA-certified IATF 16949 quality management system. ISO 9001 requirements are incorporated within the IATF 16949 system; Bohua does not currently hold a separate ISO 9001 certificate. PPAP documentation can be provided up to Level 5 according to project requirements.
Export executionAvailable trade terms include EXW, FOB Ningbo/Shanghai, CIF, DAP/DDP as needed; packaging and delivery details are confirmed per program.
RFQ inputs2D drawing + 3D model (STEP), alloy target or mechanical requirement, annual volume, machining scope, inspection package, and surface treatment needs
01

Automated Gravity Casting

Our core process. Automated gravity casting with production data tracking supports dense aluminum parts with strong metallurgical integrity and scalable repeatability.

Specs

AlloysA356, ZL114, ZL101
Weight rangeConfirmed after drawing review
Max dimensionApproximately 2 m, subject to drawing review

Typical Applications

  • · Structural automotive parts
  • · Truck intake manifolds
  • · Valve bodies
  • · Pump housings
  • · Fire engine parts
  • · Petroleum pipeline fittings

Advantages

  • ✓ Superior mechanical properties — T6 heat treatable
  • ✓ Parts up to approximately 2 m, subject to drawing review
  • ✓ Automated production lines with production data tracking
  • ✓ Lower tooling cost for medium volumes
  • ✓ Reduced porosity — dense, strong castings
02

Aluminum Die Casting

High-pressure die casting supports complex geometries with strong productivity, consistent dimensions, and competitive piece cost for higher-volume programs.

Specs

AlloysA380, ADC12
Weight rangeConfirmed after drawing review
Max dimensionApproximately 0.5 m, subject to drawing review

Typical Applications

  • · Automotive components
  • · Electronics housings
  • · Blower machine parts
  • · Appliance components

Advantages

  • ✓ High production speed for large volumes
  • ✓ Excellent dimensional accuracy and repeatability
  • ✓ Thin-wall geometry reviewed against alloy and tooling route
  • ✓ Near-net-shape — minimal machining required
03

Low-Pressure Casting — Trial Production

Bohua has two low-pressure casting machines in trial production. Part suitability, sample validation and production readiness require project-specific review before an order is accepted.

Specs

AlloysA356, ZL114
Weight rangeConfirmed after drawing review
Max dimensionConfirmed after drawing review

Typical Applications

  • · Automotive wheels
  • · Suspension components
  • · Cylinder heads
  • · Structural housings

Advantages

  • ✓ Controlled filling for demanding structural programs
  • ✓ Excellent surface finish
  • ✓ Controlled fill — reduced oxide inclusions
  • ✓ Suitable for safety-critical components

Inspection equipment

NANO Metrology CMM, Vacuum hydrogen analyzer, Pressure-tightness testing workshop, WDW-100E tensile testing machine, JB-300B impact testing machine, Fatigue testing capability, YWX-750 salt spray testing chamber, Olympus GX51 metallographic microscope, HBE-3000A hardness tester, Mitutoyo SJ-210 surface roughness tester, German-brand 3D scanner

Machining capability

In-house CNC machining centers for critical datums, sealing faces, and production fixtures.

Heat treatment

T5 and T6 routes available for suitable alloys and validated part programs.

Program support

Suitable for OEM, automotive, industrial, and export-oriented aluminum casting projects.

Capability snapshot

Facility13,420 m² production and building area
Employees85
Actual annual outputApproximately 3–4 million parts per year
Core certificationsNQA-certified IATF 16949
Core equipmentOxford OES, Unicomp UNC-160 X-ray, Y.MU2000-D X-ray, Hexagon Global S CMM

Industry Coverage

OEM Supply Segments

We supply precision aluminum castings into automotive, electric vehicle, rail, industrial equipment, and appliance-related supply chains worldwide. Customer references can be discussed under NDA during qualified RFQ review.

Automotive Supply Chain
Engine, transmission, structural
EV Drivetrain
Motor housings, end bells, e-drive
Rail transit
Structural aluminum components
Industrial Equipment
Pump, valve, gearbox housings
Appliance OEM
Precision castings, brackets

Production Data

Production Monitoring and Quality Tracking

Production monitoring and scheduling workflows help teams review casting-cycle data, inspection signals, and corrective actions.

▦

Production Scheduling

Daily production plans coordinate casting sequences, resource allocation, and throughput review.

📡

PLC Real-Time Monitoring

Automated gravity casting lines with PLC-integrated furnace temperature monitoring and instant anomaly alerts.

🔒

Local Data Handling

Project and production data workflows are designed around Bohua-controlled systems and buyer confidentiality.

📊

Yield and Quality Tracking

Production teams monitor yield, inspection, and anomaly trends to support corrective action and process stability.

Capabilities FAQ

What measurement and verification equipment do you have?

Bohua's confirmed equipment includes Oxford OES, Unicomp UNC-160 X-ray, Y.MU2000-D X-ray, Hexagon Global S CMM, NANO Metrology CMM, Vacuum hydrogen analyzer, Pressure-tightness testing workshop, WDW-100E tensile testing machine, JB-300B impact testing machine, Fatigue testing capability, YWX-750 salt spray testing chamber, Olympus GX51 metallographic microscope, HBE-3000A hardness tester, Mitutoyo SJ-210 surface roughness tester, German-brand 3D scanner. Inspection plans are defined according to customer and project requirements. Some characteristics may require 100% inspection, while others are controlled through an agreed sampling plan. Inspection equipment is calibrated annually.

Can you support automotive quality system and documentation requirements?

Bohua Casting operates under an NQA-certified IATF 16949 quality management system. ISO 9001 requirements are incorporated within the IATF 16949 system; Bohua does not currently hold a separate ISO 9001 certificate. PPAP documentation can be provided up to Level 5 according to project requirements.

What is your quality control process?

Our quality workflow starts from incoming material and melt verification, continues through process control during casting and secondary operations, and ends with dimensional, visual, and application-specific quality review before shipment.

Do you have in-house secondary operations capability?

Yes. Bohua has in-house CNC finishing centers to complete critical datums, sealing faces, holes, and other precision features after casting.

What is your heat treatment capability?

T5 and T6 routes are reviewed for suitable gravity-cast aluminum alloys against project requirements. Low-pressure casting is in trial production, so its sample, heat-treatment and validation scope must be confirmed separately.

Can you handle low-volume orders?

Bohua reviews lower-volume gravity or die-casting work against the drawing, tooling and commercial scope. Low-pressure casting is in trial production. Bohua does not offer sand casting; prototype quantity and approval requirements need separate review.

Not sure which process fits your part?

Share your drawing, alloy target, volume, machining scope, and inspection needs so the team can review process fit.

Talk to an Engineer