← Blog·Quality ControlMay 24, 2026·8 min read

PPAP Level 3 Aluminum Castings: 18-Doc Checklist

OEM buyers review in a Level 3 PPAP submission: drawing records, PFMEA, control plan, CMM dimensional reports, and sample warrant. IATF 16949 certified.

By Bohua Technical Team

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# PPAP Level 3 for Aluminum Castings: What Automotive Buyers Actually Check

PPAP Level 3 for aluminum castings gives buyers evidence that the supplier understands the drawing, process route, material requirements, inspection plan, and production controls before serial supply begins.

Core evidence areas

For a cast aluminum part, buyers usually focus on:

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  • design record and drawing revision
  • process flow from raw material to shipment
  • PFMEA and control plan
  • material certificate and heat-treatment evidence
  • dimensional results and CMM datum strategy
  • capability evidence for critical characteristics when required
  • sample parts and master sample handling
  • checking aids, gauges, and inspection fixtures
  • Part Submission Warrant and buyer-specific requirements

Casting-specific questions

Ask how the supplier controls alloy chemistry, melt practice, tooling wear, cores, machining stock, porosity risk, heat treatment, and inspection records. A PPAP package should reflect the casting process, not a generic machined-part template.

Bohua RFQ path

Bohua can provide PPAP documentation up to Level 5 according to project requirements, including agreed submission scope, sample approval, CMM reports, material traceability, and process-control evidence. Send the package through the formal RFQ form.

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This article is maintained as a buyer reference and reviewed against Bohua's public manufacturing scope. Technical specifications such as alloys, tolerances, and process parameters should always be verified against your project drawings or authoritative standards (ISO 9001 or equivalent quality systems, applicable ASTM / ISO specs) before production release. If you notice any factual issue, please contact [email protected].

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